Industrial Bioleaching Reactor Consortium

An industrial-scale moderately thermophilic acidophilic microbial consortium operating in continuous and batch bioreactors for metal extraction from sulfide ores and concentrates. This consortium represents a unique system with complete genomic characterization of six key organisms: Acidiplasma sp., Acidithiobacillus caldus, Cuniculiplasma divulgatum, Ferroplasma acidiphilum, Ferroplasma sp., and Thermoplasmatales archaeon. The community operates at moderate thermophilic temperatures (40-50°C) and extremely low pH (1.5-2.0), oxidizing ferrous iron and reduced sulfur compounds to generate ferric iron (Fe³⁺) and sulfuric acid for dissolving chalcopyrite (CuFeS₂) and other metal sulfides. Comparative analysis across reactor modes reveals distinct population dynamics, with Acidithiobacillus caldus predominating early, Sulfobacillus acidophilus predominating in the middle stage, and Ferroplasma thermophilum accounting for the greatest proportion in the final stage. The adapted consortium achieves exceptional copper extraction of 60.4% from 20% pulp density chalcopyrite concentrate in 25 days. Operating under controlled carbon sources (CO₂, molasses) and temperature gradients (40-50°C), this system demonstrates how operational parameters shape microbial community structure and metal recovery efficiency. The availability of six complete reference genomes (PRJNA976529) enables genomic-level investigation of biooxidation mechanisms, making this the most comprehensively characterized industrial bioleaching consortium for biotechnological applications in extractive metallurgy.

Taxonomy

Taxon Ontology ID Functional Roles Abundance
Acidithiobacillus caldus NCBITaxon:33059 · TaxonMech · TraitMech
PRIMARY_PRODUCER PRIMARY_DEGRADER
DOMINANT
  • doi:10.3390/biology12111411 - SUPPORT (IN_VIVO)
    "16S rRNA gene profiling revealed archaea of the family Thermoplasmataceae (Acidiplasma, Ferroplasma, Cuniculiplasma, and A-plasma group) and bacteria of the genera Leptospirillum, with Sulfobacillus and Acidithiobacillus among the dominant groups in the community"
  • PMID:24242252 - SUPPORT (IN_VITRO)
    "The results show that the culture consisted mainly of four species, including Leptospirillum ferriphilum, Acidithiobacillus caldus, Sulfobacillus acidophilus, and Ferroplasma thermophilum, before adapting to a pulp density of 4%"
  • doi:10.1007/s00253-008-1792-8 - SUPPORT (IN_VITRO)
    "To compare oxidative dissolution rates of chalcopyrite by different consortia of moderately thermophilic acidophiles, various defined mixed cultures of three bacteria Acidithiobacillus caldus s2, Leptospirillum ferriphilum YSK, and Sulfobacillus sp. LN and one archaeon Ferroplasma thermophilum L1 were studied in batch shake flask cultures incubated at 45 degrees C"
Ferroplasma acidiphilum NCBITaxon:74969 · TaxonMech · TraitMech
PRIMARY_PRODUCER SYNTROPHIC_PARTNER
DOMINANT
  • doi:10.3390/biology12111411 - SUPPORT (IN_VIVO)
    "16S rRNA gene profiling revealed archaea of the family Thermoplasmataceae (Acidiplasma, Ferroplasma, Cuniculiplasma, and A-plasma group) and bacteria of the genera Leptospirillum, with Sulfobacillus and Acidithiobacillus among the dominant groups in the community"
  • PMID:24242252 - SUPPORT (IN_VITRO)
    "The results show that the culture consisted mainly of four species, including Leptospirillum ferriphilum, Acidithiobacillus caldus, Sulfobacillus acidophilus, and Ferroplasma thermophilum, before adapting to a pulp density of 4%"
Ferroplasma sp. NCBITaxon:2591003 · TaxonMech · TraitMech
PRIMARY_PRODUCER SYNTROPHIC_PARTNER
ABUNDANT
  • doi:10.3390/biology12111411 - SUPPORT (IN_VIVO)
    "16S rRNA gene profiling revealed archaea of the family Thermoplasmataceae (Acidiplasma, Ferroplasma, Cuniculiplasma, and A-plasma group) and bacteria of the genera Leptospirillum, with Sulfobacillus and Acidithiobacillus among the dominant groups in the community"
  • PMID:24242252 - SUPPORT (IN_VITRO)
    "The results show that the culture consisted mainly of four species, including Leptospirillum ferriphilum, Acidithiobacillus caldus, Sulfobacillus acidophilus, and Ferroplasma thermophilum, before adapting to a pulp density of 4%"
Acidiplasma sp. NCBITaxon:1872114 · TaxonMech · TraitMech
PRIMARY_DEGRADER SYNTROPHIC_PARTNER
ABUNDANT
  • doi:10.3390/biology12111411 - SUPPORT (IN_VIVO)
    "16S rRNA gene profiling revealed archaea of the family Thermoplasmataceae (Acidiplasma, Ferroplasma, Cuniculiplasma, and A-plasma group) and bacteria of the genera Leptospirillum, with Sulfobacillus and Acidithiobacillus among the dominant groups in the community"
  • doi:10.1134/S0026261716060059 - SUPPORT (IN_VIVO)
    "The genome of Acidiplasma sp. MBA-1 is the first genome of this genus deposited to a public database DDBJ/EMBL/GenBank (accession no"
Cuniculiplasma divulgatum NCBITaxon:1673428 · TaxonMech · TraitMech
SECONDARY_FERMENTER SYNTROPHIC_PARTNER
ABUNDANT
  • doi:10.3390/biology12111411 - SUPPORT (IN_VIVO)
    "16S rRNA gene profiling revealed archaea of the family Thermoplasmataceae (Acidiplasma, Ferroplasma, Cuniculiplasma, and A-plasma group) and bacteria of the genera Leptospirillum, with Sulfobacillus and Acidithiobacillus among the dominant groups in the community"
  • PMID:30499003 - SUPPORT (IN_VIVO)
    "signatures of these archaea were ubiquitously found in various low-pH settings"
Thermoplasmatales archaeon NCBITaxon:2268204 · TaxonMech · TraitMech
PRIMARY_DEGRADER
COMMON
  • doi:10.3390/biology12111411 - SUPPORT (IN_VIVO)
    "A metagenomic analysis of the studied population made it possible to characterize novel archaea belonging to an uncultivated, poorly-studied group of Thermoplasmatales which potentially plays an important role in the bio-oxidation process"
Sulfobacillus acidophilus NCBITaxon:53633 · TaxonMech · TraitMech
PRIMARY_DEGRADER SYNTROPHIC_PARTNER
DOMINANT
  • PMID:24242252 - SUPPORT (IN_VITRO)
    "The results show that the culture consisted mainly of four species, including Leptospirillum ferriphilum, Acidithiobacillus caldus, Sulfobacillus acidophilus, and Ferroplasma thermophilum, before adapting to a pulp density of 4%"
Leptospirillum ferriphilum NCBITaxon:178606 · TaxonMech · TraitMech
PRIMARY_PRODUCER
RARE
  • PMID:24242252 - SUPPORT (IN_VITRO)
    "The results show that the culture consisted mainly of four species, including Leptospirillum ferriphilum, Acidithiobacillus caldus, Sulfobacillus acidophilus, and Ferroplasma thermophilum, before adapting to a pulp density of 4%"

Ecological Interactions

The graph shows only explicitly linked interaction participants. Community members without an asserted participant link are omitted; membership alone does not imply an interaction.

Ecological interaction network for Industrial Bioleaching Reactor Consortium Bipartite graph where circles represent taxa and non-circular symbols represent interactions. Rare or untyped interactions share the Other symbol; exact curated types remain in the interaction details.
Taxon
Other

Initial Acidithiobacillus caldus Predominance

The 2014 adapted chalcopyrite culture showed initial A. caldus predominance by qPCR at 20 percent pulp density. This positive population result does not identify A. caldus as a ferrous-iron oxidizer: the 2023 study describes sulfur-oxidizing potential for A. caldus BR_03, not its ownership of the A-plasma rusticyanin finding. The studies concern different communities. Relative predominance does not establish the proposed pH, substrate-depletion or competitive mechanism of succession.

Participating Taxa: Acidithiobacillus caldus

Evidence

  • PMID:24242252 - SUPPORT (IN_VITRO)
    "A. caldus was the predominant species in the initial stage"

Acidithiobacillus Sulfur-Oxidizing Potential

The 2023 genome analysis assigns sulfur-oxidizing potential to A. caldus BR_03. PARTIAL - this supports its proposed role in sulfur transformations, not measured taxon-specific sulfuric-acid flux, a fixed biologically maintained pH or a comparative rate advantage over mesophiles. The 2023 reactor pH was operationally adjusted. The separate 2019 pH experiment reports early attached A. caldus abundance; it does not establish all mechanistic claims for this composite roster.

Participating Taxa: Acidithiobacillus caldus

Metabolites: sulfur (CHEBI:26833 · MediaIngredientMech · CMMMech), sulfuric acid (CHEBI:26836 · MediaIngredientMech · CMMMech)

Biological Processes:

Evidence

Middle-Stage Sulfobacillus acidophilus Predominance

The 2014 20-percent-pulp chalcopyrite experiment reports S. acidophilus, rather than A. caldus, as predominant in the middle stage. The positive qPCR population result does not selectively establish a mixotrophic transition, superior iron-oxidation efficiency, a molasses response or competitive niche partitioning. Those causal mechanisms cannot be assigned from the succession observation alone.

Participating Taxa: Sulfobacillus acidophilus

Evidence

  • PMID:24242252 - SUPPORT (IN_VITRO)
    "S. acidophilus rather than A. caldus became the predominant species in the middle stage"

Ferroplasmaceae Iron-Oxidizing Potential

PARTIAL - the 2023 study describes iron-oxidation potential in the F. acidiphilum BR_01 and Acidiplasma BR_02 genomes from a 45 C continuous CO2 reactor. The related Acidiplasma MBA-1 genome study supports an aerobic iron-oxidizing capability. These findings do not transfer the 2014 F. thermophilum late-stage abundance result to either canonical participant, prove their late-stage copper contribution, or establish a universal heavy-metal tolerance threshold. Exact community identity remains unresolved under #1509.

Participating Taxa: Ferroplasma acidiphilum, Acidiplasma sp.

Metabolites: Fe(II) (CHEBI:29033 · MediaIngredientMech · CMMMech), Fe(III) (CHEBI:29034 · MediaIngredientMech · CMMMech)

Evidence

Adapted Chalcopyrite Consortium Copper Extraction

After more than two years of serial adaptation, the 2014 mixed culture extracted 60.4 percent of copper from chalcopyrite at 20 percent pulp density in 25 days. This measured consortium outcome is retained. The two canonical participants listed here are a supported subset, not the complete culture: the paper also reports F. thermophilum, which is not represented by the canonical F. acidiphilum/Acidiplasma entries. Ferric-iron regeneration is a proposed process context, not an A. caldus iron-oxidation loop or a selectively measured contribution of the 2023 MAGs. Resolve the exact roster and missing valid regeneration structure under #1509.

Participating Taxa: Acidithiobacillus caldus, Sulfobacillus acidophilus

Metabolites: chalcopyrite (CHEBI:86202 · MediaIngredientMech · CMMMech), copper(2+) (CHEBI:29036 · MediaIngredientMech · CMMMech), Fe(III) (CHEBI:29034 · MediaIngredientMech · CMMMech), Fe(II) (CHEBI:29033 · MediaIngredientMech · CMMMech)

Evidence

  • PMID:24242252 - SUPPORT (IN_VITRO)
    "At that pulp density, the culture extracted 60.4% of copper from the chalcopyrite in 25 days."

Cuniculiplasma Organic-Carbon Metabolic Potential

The C. divulgatum BR_06 genome in the 2023 reactor sample contains annotated central-carbon and protease functions. PARTIAL - these support organic-carbon metabolic potential, not measured transfer from specific lysed partners, detoxification of other members, vitamin donation or a 20-percent-pulp chalcopyrite niche. The separate Cuniculiplasmataceae review is ecological background, not direct evidence for this reactor mechanism.

Participating Taxa: Cuniculiplasma divulgatum

Metabolites: organic molecular entity (CHEBI:50860 · MediaIngredientMech · CMMMech), peptide (CHEBI:16670 · MediaIngredientMech · CMMMech)

Evidence

Leptospirillum Detection During Pulp-Density Adaptation

The 2014 culture contained L. ferriphilum before adaptation above 4 percent pulp density, after which it was not detected. This positive culture-composition comparison does not prove extinction or isolate pulp density from correlated organics, reagents and adaptation history. Its known iron-oxidizing capability is context, not directly measured flux in every stage, and the 2023 iron-oxidizer profiles concern another system.

Participating Taxa: Leptospirillum ferriphilum

Metabolites: Fe(II) (CHEBI:29033 · MediaIngredientMech · CMMMech), Fe(III) (CHEBI:29034 · MediaIngredientMech · CMMMech)

Evidence

  • PMID:24242252 - SUPPORT (IN_VITRO)
    "The results show that the culture consisted mainly of four species, including Leptospirillum ferriphilum, Acidithiobacillus caldus, Sulfobacillus acidophilus, and Ferroplasma thermophilum, before adapting to a pulp density of 4%"
  • PMID:24242252 - SUPPORT (IN_VITRO)
    "L. ferriphilum could not be detected when the pulp density was greater than 4%."

Co-Detected Ferroplasma Genomes

The 2023 metagenome from the 45 C continuous CO2 reactor contained F. acidiphilum BR_01 and Ferroplasma BR_04 genomes. This positive co-detection and the reactor profiles do not demonstrate functional redundancy, improved community performance from complementarity, or their presence in the distinct high-pulp 2014 culture. Exact canonical strain mappings remain part of #1509.

Participating Taxa: Ferroplasma sp., Ferroplasma acidiphilum

Metabolites: Fe(II) (CHEBI:29033 · MediaIngredientMech · CMMMech)

Evidence

Temperature-Structured A-Plasma and Acidiplasma Populations

The 2023 reactor comparison reports increasing Acidiplasma relative abundance from 40 to 50 C and higher A-plasma abundance at 45 C. Preserve this operationally associated population pattern without labeling it a demonstrated pairwise niche interaction. Reactor mode and carbon source also matter; single reactor runs per condition and relative profiles do not isolate competitive mechanisms or assign absolute growth rates to each group.

Participating Taxa: Thermoplasmatales archaeon, Acidiplasma sp.

Biological Processes:

Evidence

  • doi:10.3390/biology12111411 - SUPPORT (COMPUTATIONAL)
    "A metagenomic analysis of the studied population made it possible to characterize novel archaea belonging to an uncultivated, poorly-studied group of Thermoplasmatales which potentially plays an important role in the bio-oxidation process"
  • doi:10.3390/biology12111411 - SUPPORT (IN_VITRO)
    "Elevating the temperature from 40 °C to 50 °C resulted in increases in the shares of Acidiplasma and Sulfobacillus and decreases in the relative abundances of Ferroplasma, Leptospirillum, and Acidithiobacillus, while Cuniculiplasma and A-plasma were more abundant at 45 °C."

Knowledge gaps & discussions (1)

KNOWLEDGE_GAP OPEN Which exact community and iron oxidizers support a valid regeneration graph?

Three arrows are removed because the first loop falsely assigned iron oxidation to A. caldus and the remaining link transferred a 2014 F. thermophilum role to different 2023 participants. Positive early/middle population observations, genomic capabilities and bulk copper extraction remain. #1509 must resolve the composite community, unrepresented F. thermophilum and broader non-graph claims before new source-grounded regeneration structure. A one-community Edison dry run completed; no paid report was obtained. Full 2023 primary text was inspected, while 2014/2019/2009 studies were available at abstract scope. The invalid hexose-biosynthesis-as-heterotrophy term is removed rather than replaced with a guessed CURIE. Canonical taxonomy and non-graph metadata are preserved, not certified.

Attaches to: ecological_interactions#Initial Acidithiobacillus caldus Predominance, ecological_interactions#Acidithiobacillus Sulfur-Oxidizing Potential, ecological_interactions#Middle-Stage Sulfobacillus acidophilus Predominance, ecological_interactions#Ferroplasmaceae Iron-Oxidizing Potential, ecological_interactions#Adapted Chalcopyrite Consortium Copper Extraction, ecological_interactions#Cuniculiplasma Organic-Carbon Metabolic Potential, ecological_interactions#Leptospirillum Detection During Pulp-Density Adaptation, ecological_interactions#Co-Detected Ferroplasma Genomes, ecological_interactions#Temperature-Structured A-Plasma and Acidiplasma Populations

Environmental Factors

Factor Value Unit
Moderate Thermophilic Temperature Range 40-50 °C
  • PMID:24242252 - SUPPORT (IN_VITRO)
    "The results show that the culture consisted mainly of four species, including Leptospirillum ferriphilum, Acidithiobacillus caldus, Sulfobacillus acidophilus, and Ferroplasma thermophilum, before adapting to a pulp density of 4%"
  • doi:10.3390/biology12111411 - SUPPORT (IN_VIVO)
    "At the same time, the application of additional carbon dioxide improved the bio-oxidation performance at temperatures of 45 and 50 °C and made it possible to avoid the inhibition of bio-oxidation due to an increase in the temperature"
Extreme Acidity and pH Succession low pH pH units
  • PMID:24242252 - SUPPORT (IN_VITRO)
    "The results show that the culture consisted mainly of four species, including Leptospirillum ferriphilum, Acidithiobacillus caldus, Sulfobacillus acidophilus, and Ferroplasma thermophilum, before adapting to a pulp density of 4%"
High Pulp Density Through Adaptation 1-20% (adapted to 20% after >2 years) % w/v
  • PMID:24242252 - SUPPORT (IN_VITRO)
    "The results show that the culture consisted mainly of four species, including Leptospirillum ferriphilum, Acidithiobacillus caldus, Sulfobacillus acidophilus, and Ferroplasma thermophilum, before adapting to a pulp density of 4%"
  • PMID:24242252 - SUPPORT (IN_VITRO)
    "L. ferriphilum could not be detected when the pulp density was greater than 4%"
CO2 Enrichment additional carbon dioxide qualitative
  • doi:10.3390/biology12111411 - SUPPORT (IN_VIVO)
    "At the same time, the application of additional carbon dioxide improved the bio-oxidation performance at temperatures of 45 and 50 °C and made it possible to avoid the inhibition of bio-oxidation due to an increase in the temperature"
Carbon Source Variation CO2, molasses, organic matter qualitative
  • doi:10.3390/biology12111411 - SUPPORT (IN_VIVO)
    "Temperature influenced the composition of the communities to a greater extent than the additional sources of carbon and the mode of operation of the bioreactor"
  • PMID:24242252 - SUPPORT (IN_VITRO)
    "The results show that the culture consisted mainly of four species, including Leptospirillum ferriphilum, Acidithiobacillus caldus, Sulfobacillus acidophilus, and Ferroplasma thermophilum, before adapting to a pulp density of 4%"
Reactor Configuration and Operational Mode bioreactor operating mode qualitative
  • doi:10.3390/biology12111411 - SUPPORT (IN_VIVO)
    "Temperature influenced the composition of the communities to a greater extent than the additional sources of carbon and the mode of operation of the bioreactor"
  • PMID:24242252 - SUPPORT (IN_VITRO)
    "After that, the mixed cultures growing on different substrates were pooled equally, resulting in a final mixed culture"
Leaching Time and Succession Phases 0-25+ days with distinct phases days
  • PMID:24242252 - SUPPORT (IN_VITRO)
    "The results show that the culture consisted mainly of four species, including Leptospirillum ferriphilum, Acidithiobacillus caldus, Sulfobacillus acidophilus, and Ferroplasma thermophilum, before adapting to a pulp density of 4%"
Ferric Iron Concentration Gradient ferric iron accumulation g/L
  • PMID:24242252 - SUPPORT (IN_VITRO)
    "The results show that the culture consisted mainly of four species, including Leptospirillum ferriphilum, Acidithiobacillus caldus, Sulfobacillus acidophilus, and Ferroplasma thermophilum, before adapting to a pulp density of 4%"

Growth Media

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