An engineered acidophilic microbial consortium specifically designed for recovering gallium from waste light-emitting diodes (LEDs) through non-contact bioleaching. This mixed community consists of three iron- and sulfur-oxidizing bacteria in equal proportions (1:1:1 ratio): Acidithiobacillus thiooxidans, Acidithiobacillus ferrooxidans, and Leptospirillum ferrooxidans. The consortium produces biogenic lixiviants - primarily sulfuric acid (H₂SO₄) from sulfur oxidation and ferric iron (Fe³⁺) from iron oxidation - that solubilize gallium from GaN-based LED materials without direct contact between microbes and solid waste. Operating at pH 1.0-1.5 and 15 g/L pulp density, the system achieves exceptional 99.5% gallium leaching efficiency within just 3 days. The non-contact bioleaching approach separates the bioreactor (where microbes generate lixiviants) from the leaching reactor (where acids attack LED waste), preventing microbial inhibition by toxic LED components while enabling gallium recovery. In addition to gallium, the process recovers copper and nickel from LED substrates and interconnects. This biotechnological platform offers a sustainable alternative to harsh chemical leaching methods, utilizing microbial metabolism to extract critical materials from electronic waste while avoiding toxic emissions and reducing environmental impact.
Taxonomy
| Taxon | Ontology ID | Functional Roles | Abundance |
|---|---|---|---|
| Acidithiobacillus thiooxidans | NCBITaxon:930 |
PRIMARY_DEGRADER
PRIMARY_PRODUCER
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ABUNDANT |
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| Acidithiobacillus ferrooxidans | NCBITaxon:920 |
PRIMARY_PRODUCER
PRIMARY_DEGRADER
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ABUNDANT |
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| Leptospirillum ferrooxidans | NCBITaxon:180 |
PRIMARY_PRODUCER
PRIMARY_DEGRADER
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ABUNDANT |
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Ecological Interactions
Biogenic Sulfuric Acid Production for Gallium Leaching
MUTUALISMSource Taxon: Acidithiobacillus thiooxidans
Metabolites: sulfur (CHEBI:26833), sulfuric acid (CHEBI:26836), gallium(3+) (CHEBI:49631)
Biological Processes:
- sulfur compound metabolic process (GO:0006790)
Evidence
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PMID:31203122 - SUPPORT (IN_VITRO)"At a pulp density of 20 g/L, the copper, nickel, and gallium recovery efficiency was 83%, 97%, 84%, respectively"
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doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)"Biological sulfuric acid can effectively dissolve the metallic gallium in WLEDs"
Ferric Iron Generation for Multi-Metal Recovery
CROSS_FEEDINGSource Taxon: Acidithiobacillus ferrooxidans
Target Taxon: Leptospirillum ferrooxidans
Metabolites: Fe(II) (CHEBI:29033), Fe(III) (CHEBI:29034), copper(2+) (CHEBI:29036), nickel(2+) (CHEBI:49786)
Biological Processes:
- iron ion transport (GO:0006826)
- carbon fixation (GO:0015977)
Evidence
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PMID:31203122 - SUPPORT (IN_VITRO)"The ferric ion concentration was controlled at 4-5 g/L with step-wise addition of biogenic ferric for faster bioleaching rate"
Synergistic Lixiviant Production in Mixed Consortium
MUTUALISMSource Taxon: Acidithiobacillus thiooxidans
Target Taxon: Leptospirillum ferrooxidans
Metabolites: sulfuric acid (CHEBI:26836), Fe(III) (CHEBI:29034), gallium(3+) (CHEBI:49631)
Biological Processes:
- sulfur compound metabolic process (GO:0006790)
Evidence
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PMID:31203122 - PARTIAL (IN_VITRO)"all metals' recovery improved with step-wise indirect bioleaching"
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doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)"Both sulfuric acid and ferric ions in the bioleaching agent contribute to gallium extraction from WLEDs"
Non-Contact Bioleaching System Design
COMMENSALISMSource Taxon: Acidithiobacillus ferrooxidans
Metabolites: sulfuric acid (CHEBI:26836), Fe(III) (CHEBI:29034)
Evidence
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PMID:31203122 - SUPPORT (IN_VITRO)"A novel step-wise indirect bioleaching process has been developed in this study for recycling valuable metals from WLEDs using adapted Acidithiobacillus ferrooxidans"
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doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)"non-contact bioleaching could avoid the adverse effects of high concentration metal toxicity on microorganisms and completely recovered the Ga from WLEDs under the unfavorable condition of high iron concentration"
Environmental Factors
| Factor | Value | Unit |
|---|---|---|
| Extreme Acidity for Gallium Dissolution | 1.0-1.5 | pH |
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| LED Waste Pulp Density | 15 | g/L |
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| Rapid Leaching Duration | 3 | days |
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| Mesophilic Temperature | ~30 | °C |
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| Publication Recency | 2025 | year |
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