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Mixed Gallium LED Recovery Consortium

An engineered acidophilic microbial consortium specifically designed for recovering gallium from waste light-emitting diodes (LEDs) through non-contact bioleaching. This mixed community consists of three iron- and sulfur-oxidizing bacteria in equal proportions (1:1:1 ratio): Acidithiobacillus thiooxidans, Acidithiobacillus ferrooxidans, and Leptospirillum ferrooxidans. The consortium produces biogenic lixiviants - primarily sulfuric acid (H₂SO₄) from sulfur oxidation and ferric iron (Fe³⁺) from iron oxidation - that solubilize gallium from GaN-based LED materials without direct contact between microbes and solid waste. Operating at pH 1.0-1.5 and 15 g/L pulp density, the system achieves exceptional 99.5% gallium leaching efficiency within just 3 days. The non-contact bioleaching approach separates the bioreactor (where microbes generate lixiviants) from the leaching reactor (where acids attack LED waste), preventing microbial inhibition by toxic LED components while enabling gallium recovery. In addition to gallium, the process recovers copper and nickel from LED substrates and interconnects. This biotechnological platform offers a sustainable alternative to harsh chemical leaching methods, utilizing microbial metabolism to extract critical materials from electronic waste while avoiding toxic emissions and reducing environmental impact.

Taxonomy

Taxon Ontology ID Functional Roles Abundance
Acidithiobacillus thiooxidans NCBITaxon:930
PRIMARY_DEGRADER PRIMARY_PRODUCER
ABUNDANT
  • PMID:31203122 - PARTIAL (IN_VITRO)
    "A novel step-wise indirect bioleaching process has been developed in this study for recycling valuable metals from WLEDs using adapted Acidithiobacillus ferrooxidans"
  • doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)
    "A. thiooxidans in the mixed bacterial community oxidizes the elemental sulfur to generate sulfuric acid, thereby decreasing the pH to 1.53."
Acidithiobacillus ferrooxidans NCBITaxon:920
PRIMARY_PRODUCER PRIMARY_DEGRADER
ABUNDANT
  • PMID:30343816 - SUPPORT (IN_VITRO)
    "The adaptation of Acidithiobacillus ferrooxidans to LED powder was done through a serial acclimatisation procedure"
  • doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)
    "Non-contact bioleaching, utilizing cell-free biogenic lixiviant, attained 99.5 % Ga, 99.66 % Ni, and 71.2 % Cu recovery within 3 days."
Leptospirillum ferrooxidans NCBITaxon:180
PRIMARY_PRODUCER PRIMARY_DEGRADER
ABUNDANT
  • PMID:31203122 - PARTIAL (IN_VITRO)
    "A novel step-wise indirect bioleaching process has been developed in this study for recycling valuable metals from WLEDs"

Ecological Interactions

Ecological interaction network for Mixed Gallium LED Recovery Consortium Bipartite graph where circle nodes represent taxa and colored rectangles represent ecological interactions (cross-feeding, mutualism, syntrophy, competition, commensalism).
Taxon
Cross-feeding
Mutualism
Syntrophy
Competition
Commensalism
Niche partitioning
Colonization facilitation
Strain competition
Predation

Biogenic Sulfuric Acid Production for Gallium Leaching

MUTUALISM

Source Taxon: Acidithiobacillus thiooxidans

Metabolites: sulfur (CHEBI:26833), sulfuric acid (CHEBI:26836), gallium(3+) (CHEBI:49631)

Biological Processes:

Evidence

  • PMID:31203122 - SUPPORT (IN_VITRO)
    "At a pulp density of 20 g/L, the copper, nickel, and gallium recovery efficiency was 83%, 97%, 84%, respectively"
  • doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)
    "Biological sulfuric acid can effectively dissolve the metallic gallium in WLEDs"

Ferric Iron Generation for Multi-Metal Recovery

CROSS_FEEDING

Source Taxon: Acidithiobacillus ferrooxidans

Target Taxon: Leptospirillum ferrooxidans

Metabolites: Fe(II) (CHEBI:29033), Fe(III) (CHEBI:29034), copper(2+) (CHEBI:29036), nickel(2+) (CHEBI:49786)

Biological Processes:

Evidence

  • PMID:31203122 - SUPPORT (IN_VITRO)
    "The ferric ion concentration was controlled at 4-5 g/L with step-wise addition of biogenic ferric for faster bioleaching rate"

Synergistic Lixiviant Production in Mixed Consortium

MUTUALISM

Source Taxon: Acidithiobacillus thiooxidans

Target Taxon: Leptospirillum ferrooxidans

Metabolites: sulfuric acid (CHEBI:26836), Fe(III) (CHEBI:29034), gallium(3+) (CHEBI:49631)

Biological Processes:

Evidence

  • PMID:31203122 - PARTIAL (IN_VITRO)
    "all metals' recovery improved with step-wise indirect bioleaching"
  • doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)
    "Both sulfuric acid and ferric ions in the bioleaching agent contribute to gallium extraction from WLEDs"

Non-Contact Bioleaching System Design

COMMENSALISM

Source Taxon: Acidithiobacillus ferrooxidans

Metabolites: sulfuric acid (CHEBI:26836), Fe(III) (CHEBI:29034)

Evidence

  • PMID:31203122 - SUPPORT (IN_VITRO)
    "A novel step-wise indirect bioleaching process has been developed in this study for recycling valuable metals from WLEDs using adapted Acidithiobacillus ferrooxidans"
  • doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)
    "non-contact bioleaching could avoid the adverse effects of high concentration metal toxicity on microorganisms and completely recovered the Ga from WLEDs under the unfavorable condition of high iron concentration"

Environmental Factors

Factor Value Unit
Extreme Acidity for Gallium Dissolution 1.0-1.5 pH
  • doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)
    "A. thiooxidans in the mixed bacterial community oxidizes the elemental sulfur to generate sulfuric acid, thereby decreasing the pH to 1.53."
LED Waste Pulp Density 15 g/L
  • doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)
    "The biogenic lixiviants achieved a Ga leaching efficiency of 99.5 % in 15 g/L pulp density during 3 days of non-contact bioleaching."
Rapid Leaching Duration 3 days
  • doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)
    "In addition, the biogenic lixiviants prevented microbial toxicity caused by high pulp density and shortened the leaching time from 10 to 30 days to 3 days."
Mesophilic Temperature ~30 °C
  • doi:10.1016/j.jece.2025.120403 - WRONG_STATEMENT (IN_VITRO)
    "Results showed the significant promotion by bioelectricity on ammonium and total nitrogen by 7.80-8.14 %"
Publication Recency 2025 year
  • doi:10.1016/j.jece.2025.120403 - WRONG_STATEMENT (IN_VITRO)
    "Results showed the significant promotion by bioelectricity on ammonium and total nitrogen by 7.80-8.14 %"

Growth Media