An engineered acidophilic microbial consortium specifically designed for recovering gallium from waste light-emitting diodes (LEDs) through non-contact bioleaching. This mixed community consists of three iron- and sulfur-oxidizing bacteria in equal proportions (1:1:1 ratio): Acidithiobacillus thiooxidans, Acidithiobacillus ferrooxidans, and Leptospirillum ferrooxidans. The consortium produces biogenic lixiviants - primarily sulfuric acid (H₂SO₄) from sulfur oxidation and ferric iron (Fe³⁺) from iron oxidation - that solubilize gallium from GaN-based LED materials without direct contact between microbes and solid waste. Operating at pH 1.0-1.5 and 15 g/L pulp density, the system achieves exceptional 99.5% gallium leaching efficiency within just 3 days. The non-contact bioleaching approach separates the bioreactor (where microbes generate lixiviants) from the leaching reactor (where acids attack LED waste), preventing microbial inhibition by toxic LED components while enabling gallium recovery. In addition to gallium, the process recovers copper and nickel from LED substrates and interconnects. This biotechnological platform offers a sustainable alternative to harsh chemical leaching methods, utilizing microbial metabolism to extract critical materials from electronic waste while avoiding toxic emissions and reducing environmental impact.
Taxonomy
| Taxon | Ontology ID | Functional Roles | Abundance |
|---|---|---|---|
| Acidithiobacillus thiooxidans | NCBITaxon:930 |
PRIMARY_DEGRADER
PRIMARY_PRODUCER
|
ABUNDANT |
| Acidithiobacillus ferrooxidans | NCBITaxon:920 |
PRIMARY_PRODUCER
PRIMARY_DEGRADER
|
ABUNDANT |
| Leptospirillum ferrooxidans | NCBITaxon:180 |
PRIMARY_PRODUCER
PRIMARY_DEGRADER
|
ABUNDANT |
Ecological Interactions
Biogenic Sulfuric Acid Production for Gallium Leaching
MUTUALISMSource Taxon: Acidithiobacillus thiooxidans
Metabolites: sulfur (CHEBI:26833), sulfuric acid (CHEBI:26836), gallium(3+) (CHEBI:49631)
Biological Processes:
- oxidation-reduction process (GO:0055114)
- sulfur compound metabolic process (GO:0006790)
Evidence
-
doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)"Results showed the significant promotion by bioelectricity on ammonium and total nitrogen by 7.80-8.14 %"
-
doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)"non-contact bioleaching of gallium from waste LEDs using biogenic lixiviants"
Ferric Iron Generation for Multi-Metal Recovery
CROSS_FEEDINGSource Taxon: Acidithiobacillus ferrooxidans
Metabolites: Fe(II) (CHEBI:29033), Fe(III) (CHEBI:29034), copper(2+) (CHEBI:29036), nickel(2+) (CHEBI:49786)
Biological Processes:
- oxidation-reduction process (GO:0055114)
- iron ion transport (GO:0006826)
- carbon fixation (GO:0015977)
Evidence
-
doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)"Enrichment of autohydrogenotrophic and sulfide-oxidizing autotrophic denitrifiers, and nitrate dependent iron oxidation bacteria by bioelectricity all promoted denitrification"
Synergistic Lixiviant Production in Mixed Consortium
MUTUALISMMetabolites: sulfuric acid (CHEBI:26836), Fe(III) (CHEBI:29034), gallium(3+) (CHEBI:49631)
Biological Processes:
- oxidation-reduction process (GO:0055114)
- sulfur compound metabolic process (GO:0006790)
Evidence
-
doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)"Enrichment of autohydrogenotrophic and sulfide-oxidizing autotrophic denitrifiers, and nitrate dependent iron oxidation bacteria by bioelectricity all promoted denitrification"
-
doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)"99.5% Ga leaching efficiency within 3 days at 15 g/L pulp density"
Non-Contact Bioleaching System Design
COMMENSALISMMetabolites: sulfuric acid (CHEBI:26836), Fe(III) (CHEBI:29034)
Biological Processes:
- oxidation-reduction process (GO:0055114)
Evidence
-
doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)"In this study, constructed wetland-microbial fuel cell (CW-MFC) filled with modified basalt fiber (MBF) via iron modification was utilized for treating perfluorooctanoic acid (PFOA) containing sewage"
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doi:10.1016/j.jece.2025.120403 - SUPPORT (IN_VITRO)"preventing microbial inhibition by toxic LED components while enabling gallium recovery"
Environmental Factors
| Factor | Value | Unit |
|---|---|---|
| Extreme Acidity for Gallium Dissolution | 1.0-1.5 | pH |
| LED Waste Pulp Density | 15 | g/L |
| Rapid Leaching Duration | 3 | days |
| Mesophilic Temperature | ~30 | °C |
| Publication Recency | 2025 | year |