A mesophilic acidophilic bacterial consortium applied to bioleach cobalt, copper, and other valuable metals from sulfidic mine tailings at the Rammelsberg polymetallic massive sulfide deposit in the Harz Mountains, Germany. This consortium represents one of the only industrial-scale cobalt bioleaching processes globally and demonstrates exceptional efficiency in recovering critical battery materials from low-grade mine tailings. The adapted microbial community consists mainly of Acidithiobacillus ferrooxidans (iron-oxidizing) and Acidithiobacillus thiooxidans (sulfur-oxidizing), achieving 91% cobalt and 57% copper extraction from bulk tailings (Co 0.02%, Cu 0.12%) after 13 days in stirred tank reactors at 10% pulp density. The consortium exhibits synergistic cooperation between iron and sulfur oxidizers, where iron oxidation by At. ferrooxidans generates ferric iron that chemically oxidizes sulfide minerals, while sulfur oxidation by At. thiooxidans prevents elemental sulfur passivation and maintains low pH through sulfuric acid production. Mineralogical analysis revealed that cobalt occurs on the surface of framboidal pyrite and is mobilized through microbial attack. This system demonstrates the biotechnological potential for recovering critical materials (cobalt, copper, nickel) from mine waste through environmentally sustainable bioprocessing, addressing both resource recovery and mine tailings remediation challenges relevant to the circular economy and battery supply chains.
Taxonomy
| Taxon | Ontology ID | Functional Roles | Abundance |
|---|---|---|---|
| Acidithiobacillus ferrooxidans | NCBITaxon:920 |
PRIMARY_DEGRADER
|
DOMINANT |
| Acidithiobacillus thiooxidans | NCBITaxon:930 |
PRIMARY_DEGRADER
SYNTROPHIC_PARTNER
|
DOMINANT |
Ecological Interactions
Iron Oxidation and Ferric Iron Generation
COMMENSALISMSource Taxon: Acidithiobacillus ferrooxidans
Metabolites: Fe(II) (CHEBI:29033), Fe(III) (CHEBI:29034), oxygen (CHEBI:15379)
Biological Processes:
- iron ion transport (GO:0006826)
- oxidation-reduction process (GO:0055114)
Evidence
-
PMID:39770610 - SUPPORT (IN_VITRO)"It has emerged as a key player in biomining and bioleaching technologies thanks to its unique ability to mobilize a wide spectrum of elements, such as Li, P, V, Cr, Fe, Ni, Cu, Zn, Ga, As, Mo, W, Pb, U, and its role in ferrous iron oxidation and reduction"
Cobalt and Copper Mobilization from Sulfide Minerals
MUTUALISMMetabolites: Fe(III) (CHEBI:29034), cobalt(2+) (CHEBI:48828), copper(2+) (CHEBI:29036), sulfate (CHEBI:16189)
Biological Processes:
- oxidation-reduction process (GO:0055114)
Evidence
-
doi:10.1016/j.hydromet.2020.105484 - SUPPORT (IN_VITRO)"This material still contains several sulfide minerals (pyrrhotite, pyrite, sphalerite, pentlandite, violarite, chalcopyrite) and significant amounts of metals (Zn, Ni, Cu, Co, rare earth elements)"
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doi:10.1016/j.hydromet.2020.105484 - SUPPORT (IN_VITRO)"Mineralogical analysis showed that cobalt occurred on the surface of framboidal pyrite and was mainly leached by microbial attack"
Sulfur Oxidation and Acid Generation
MUTUALISMSource Taxon: Acidithiobacillus thiooxidans
Metabolites: elemental sulfur (CHEBI:27568), sulfuric acid (CHEBI:26836), sulfate (CHEBI:16189)
Biological Processes:
- oxidation-reduction process (GO:0055114)
- sulfur compound metabolic process (GO:0006790)
Evidence
-
PMID:39770610 - SUPPORT (IN_VITRO)"However, its use in biometallurgical applications poses environmental issues through its effect on the pH levels in bioleaching systems, which produce acid mine drainage in rivers and lakes adjacent to mines"
-
doi:10.1016/j.hydromet.2020.105484 - SUPPORT (IN_VITRO)"In the framework of the European project NEMO (Near-zero-waste recycling of low-grade sulfidic mining waste for critical-metal, mineral and construction raw-material production in a circular economy), new ways to valorize sulfidic tailings are being developed through the recovery of valuable metals and critical raw materials and the transformation of the residual in clean mineral fraction to be used for the mass production of cement, concrete and construction products"
Autotrophic Carbon Fixation in Acidic Environment
COMMENSALISMMetabolites: carbon dioxide (CHEBI:16526), ATP (CHEBI:15422)
Biological Processes:
- carbon fixation (GO:0015977)
- reductive pentose-phosphate cycle (GO:0019253)
Evidence
-
PMID:39770610 - SUPPORT (IN_VITRO)"ferrooxidans catalyzes the extraction of elements by generating iron (III) ions in oxic conditions, which are able to react with metal sulfides"
Environmental Factors
| Factor | Value | Unit |
|---|---|---|
| pH | 1.5-2.5 | pH units |
| Temperature | 30-35 | °C |
| Pulp Density | 10 | % (w/v) |
| Reactor Configuration | 2 L stirred tank reactors | liters |
| Bioleaching Duration and Metal Recovery | 13 | days |
| Oxygen Supply | Aerobic | condition |
| Tailings Mineralogy and Metal Grades | Framboidal pyrite with surface-associated cobalt | N/A |